Robotics in the Workplace
Robotics in the Workplace is no longer just a “big factory” concept. Across UK manufacturing, logistics and process industries, businesses are using robot-based automation to increase throughput, improve quality, reduce waste and protect people from repetitive or hazardous tasks. At Premier Automation, we design and build new robot systems, integrate used robots, and modify or update existing automated systems to meet a customer’s process requirements and payback criteria. We also re-engineer cells to cut cycle times, accommodate new products, and relocate systems locally, nationally or internationally.
Where robots deliver the biggest impact
Robotics is at its best where there is a clear, measurable outcome. Typical drivers include inconsistent output quality, bottlenecks around manual handling, labour availability, and the need to run longer shifts without compromising safety. In many cases, the biggest win is not simply “adding a robot”, but designing a complete cell that includes the right guarding approach, tooling, conveyors, inspection, labelling, traceability and a user-friendly control system.
Premier Automation integrates a wide range of robot models from leading manufacturers across diverse applications. Whether the requirement is a single robot cell or a multi-station line with peripherals, the focus is the same: deliver a robust, reliable solution aligned to technical and commercial criteria.
Choosing the right automation approach for Robotics in the Workplace
A successful project starts with selecting the right architecture for the job. Traditional industrial robots can provide high speed, reach and payload, often best suited to higher throughput environments. Collaborative robots (cobots) can be an excellent fit when flexibility, easy redeployment and closer human interaction are required. The practical choice depends on risk assessment, cycle time, space constraints, product variability and upstream/downstream interfaces.
Equally important is control. The control system is the heart of any automated solution and should be functional, safe and intuitive for operators and maintenance teams. Premier Automation designs control systems in the latest Eplan platform and can deliver full schematics, parts lists, panel layouts, cable schedules, EN13849 safety documentation, and controls risk assessments. As a Siemens Solution Partner, we build systems to globally recognised standards and ensure they are fully tested prior to despatch, then installed and commissioned on site with training provided as required.
Upgrading and relocating existing robot systems
Not every automation need requires a brand-new cell. In fact, one of the most cost-effective routes to Robotics in the Workplace is optimising what you already own. Existing systems can be re-engineered to work more efficiently, reduce cycle times, improve reliability, or cope with new products and formats. Common upgrade drivers include obsolescence, worn mechanical components, outdated safety systems, changes in throughput targets, and new data or traceability requirements.
A structured approach typically begins with a site survey and system assessment. From there, upgrades may include new guarding and safety integration, improved tooling, revised part presentation, sensor and vision improvements, or a controls refresh. Premier Automation also relocates systems within the same facility, to new UK sites, or internationally. Relocation is rarely a “lift and shift”; it involves careful planning around utilities, floor loading, interfaces, commissioning, and revalidation to ensure the system returns to production quickly and safely.
In-house machining and fabrication can further reduce downtime. Tooling replacements, new pedestals, support frames, machine guarding and spreader plates can be designed and produced quickly, keeping projects moving and minimising disruption.
Practical applications of Robotics in the Workplace
Real-world value comes from the application layer. Premier Automation delivers automation across a wide range of use cases, including:
Machine tending and machine loading: Robots can load and unload CNCs, injection moulders and presses, often with the option of “lights out” operation. Depending on part presentation, cells may be pallet loaded, conveyor fed, or fitted with vision for random part picking. For factories with multiple machines, AMR-loaded tending cells can centralise loading, then transport trays between operations to maximise unmanned running while keeping the machine-side cells simpler and more cost-effective.
Palletising: Robotic palletising improves speed and consistency, protects products from damage, and reduces repetitive strain for staff. Solutions can be designed for single or multiple lines, with options for pre-orientation, multiple infeeds, pallet management and integration with downstream equipment such as stretch wrappers. Cobots can also be used for palletising where flexibility and rapid changeover are key priorities.
Welding, gluing and gasket dispensing: Robots excel where repeatability and accuracy matter. From welding processes to complex adhesive beads and two-part epoxy gaskets, automation can stabilise quality while reducing rework and scrap. Cobots can be particularly useful for path programming and frequent changeovers.
Across all applications, the goal is the same: a reliable cell that fits the process, meets safety requirements, and delivers predictable commercial returns.
Programming, digital twins and support for Robotics in the Workplace
Programming capability is a major determinant of success. Premier Automation provides robot and PLC programming support for a comprehensive range of systems, from modifications to existing programmes through to Industry 4.0 approaches such as off-line programming and digital twins. Tools such as RobotStudio and Siemens PLC simulation can be used to develop and test programmes off-line, minimising downtime during installation and commissioning.
On-site programming is equally important when production realities differ from initial assumptions. Experienced engineers can fine-tune robot paths, improve cell sequencing, optimise interlocks and integrate peripherals to increase performance and uptime. PLC programming can also extend beyond the cell, enabling connectivity to EMS/MES systems, or the development of SCADA and custom MES platforms where required.
How to plan a Robotics in the Workplace project for strong ROI
If you are assessing automation, focus on practical questions that tie directly to payback:
- What is the current bottleneck and what cycle time is required?
- How variable are the products, and how often do changeovers occur?
- What is the right part presentation method (fixtures, pallets, conveyors, vision)?
- What safety approach is appropriate (collaborative operation vs guarded cell)?
- What data and traceability is needed (counts, rejects, downtime reasons)?
- What is the long-term support plan (spares, training, remote support, upgrades)?
Premier Automation provides honest, unbiased advice on whether automation is suitable and, if so, what approach will deliver the best outcome. With experienced mechanical, electrical and software engineers, a well-established supplier base, and a large facility in Bedford with strong transport links, we are set up to manage projects of all sizes with close customer collaboration.
If you are considering Robotics in the Workplace and want to explore a new cell, an upgrade, or a relocation, Premier Automation can assess your current setup and design a solution that meets both technical requirements and commercial targets.
